Nova Hydraulic manufactures different kind of telescopic cylinder semi trailer from Turkey. Our models of telescopic cylinders can be used on tipping semi trailers with straight or slanted tipper buckets. For more about our products please check our Hydraulic Cylinder page and too see different model of semi trailers please check our Semi Trailer page.
FRONT END CYLINDER
FRONT END CYLINDER
FRONT END CYLINDER
FRONT END CYLINDER
UNDER-BODY CYLINDER
Nova Hydraulic manufactures different kind of telescopic cylinder semi trailer brackets from Turkiye. We have both triangle and rectangular bracket connection for slanted and vertical bucket productions.
Nova Hydraulic manufactures hydraulic wet kit for tipping semi trailers. We have a wide range of wet kit set suitable with customer trucks. Our wet kits are consist of below equipments;
We have a wide range of hydraulic gear pumps offer suitable for diffferent truck models. Our model of gear pumps are produced with highest quality materials with accurate CNC machining.
We have a range of proportional pneumatic controls units with integrated lifting, unload control and multiple versions of the compact version for the PTO system, there are also advantages control systems with additional functional and mechanical remote control on / off options.
Nova Hydraulic Piston Pumps has capacity between 20 and 130 cc, Maximum working pressure is 400 bar. The maximum speed is 3000 rpm and has PTO adapter.
Nova Hydraulic has a wide range of Uni and Iso hydraulic adaptors for different kind of hydraulic system which is produced with highest quality materials from Turkiye.
Nova Hydraulic has a wide range of PTO transmissions with single and double gear. We have also option of ZF1 Aluminum transmission option in our product range
Nova Hydraulic Valves tilt, installation of all lifting valves and safety valves, heavy type, medium heavy type and medium-light type applications also include hydro electric valves, lightly loaded tippers with air valves option.
Nova Hydraulic has different option of hydraulic cardan shafts for Mercedes, Scania, Volvo, ZF and more. It is produced with high quality materials with special CNC operation
Nova has a wide range of hydraulic oil tanks which is produced with steel and aluminum materials. We have oil tanks which is use under chassis, upper chassis system
Telescopic Cylinder for Semi-Trailers: Boosting Efficiency in Transport and Load Handling
Semi-trailers are essential vehicles in the transportation industry, used to haul large quantities of goods across long distances. One of the key components that enhance the performance and functionality of these vehicles is the telescopic cylinder. This advanced hydraulic technology enables semi-trailers to load, unload, and maneuver heavy goods more efficiently. Whether it’s for construction, waste management, or logistics, the telescopic cylinder is a game-changer when it comes to optimizing tipping and lifting functions in semi-trailers.
In this article, we’ll explore the role of telescopic cylinders in semi-trailers, their benefits, and what to consider when choosing the right telescopic cylinder for your needs.
A telescopic cylinder is a type of hydraulic cylinder that features multiple nested sections (also known as stages), which extend and retract in sequence. This multi-stage design allows the cylinder to provide a longer stroke than conventional single-stage cylinders. In semi-trailers, telescopic cylinders are typically used for tipping or unloading cargo. As hydraulic fluid enters the cylinder, the stages extend, raising the trailer bed, and allowing the load to be dumped or tipped.
The extended stroke provided by telescopic cylinders enables the semi-trailer to achieve high dumping angles, making it ideal for a wide range of applications, from hauling construction materials to transporting agricultural goods. The compact design of the telescopic cylinder ensures that it fits neatly into the trailer, while still providing maximum lifting capacity.
In semi-trailers, telescopic cylinders are generally integrated into the lifting mechanism of the trailer’s chassis. When the operator activates the hydraulic system, the fluid is pumped into the telescopic cylinder, causing the stages to extend one by one. This gradual extension raises the trailer bed at an angle, enabling it to unload its contents.
The extended stroke of the cylinder ensures that the trailer bed is lifted to a sufficient height, allowing materials to be unloaded quickly and efficiently. Once the load is discharged, the hydraulic pressure is released, and the cylinder retracts, lowering the trailer bed back to its resting position.
The design of the telescopic cylinder allows for smooth, controlled lifting and dumping, which reduces the risk of spillage, material damage, or mechanical failure.
Increased Lifting Capacity: Telescopic cylinders are built to handle heavier loads than conventional cylinders, making them ideal for semi-trailers that carry substantial cargo. The multi-stage design provides the necessary lifting power to handle a variety of materials, including construction debris, aggregates, and bulk goods.
Space Efficiency: Despite their impressive lifting capabilities, telescopic cylinders are compact in design. Their multi-stage structure allows them to extend without taking up excessive space, leaving room for other essential trailer components while still maximizing lifting power.
Improved Dumping Angles: The extended stroke of telescopic cylinders allows semi-trailers to achieve steeper tipping angles, ensuring efficient unloading of materials. This is particularly valuable in applications where gravity is needed to help discharge heavy or sticky materials.
Smooth and Efficient Operation: The hydraulic system in telescopic cylinders allows for smooth, progressive extension and retraction, ensuring that the unloading process is controlled and precise. This reduces the risk of abrupt movements, which could damage goods or equipment.
Durability and Longevity: Telescopic cylinders are built to withstand harsh environments, including exposure to dirt, moisture, and heavy usage. With proper maintenance, these cylinders can provide years of reliable service, reducing the need for frequent repairs or replacements.
Safety: Telescopic cylinders allow operators to control the tipping process from the safety of the vehicle’s cabin. This minimizes the risk of accidents or injuries that could occur when manually interacting with the load.
Telescopic cylinders are widely used in various industries for the operation of semi-trailers. Some common applications include:
Construction: Semi-trailers used in construction often transport heavy materials like sand, gravel, and cement. Telescopic cylinders help unload these materials efficiently and at the proper angle, ensuring that the unloading process is fast and effective.
Agriculture: Agricultural semi-trailers use telescopic cylinders for transporting bulk goods such as grains, fertilizer, and feed. The ability to unload these materials with precision and speed is essential for maintaining operational efficiency during harvest seasons.
Waste Management: In waste management, telescopic cylinders are used to tip trailers carrying waste or recyclables. The high dumping angle helps ensure that waste is quickly and fully discharged, reducing processing time and labor costs.
Logistics and Bulk Transport: Semi-trailers used for bulk transport benefit from telescopic cylinders for unloading materials like coal, wood chips, and other loose cargo. The versatility of telescopic cylinders makes them suitable for transporting a wide variety of goods.
When selecting a telescopic cylinder for your semi-trailer, several factors should be considered to ensure you get the best performance and reliability. Here are some key points to keep in mind:
Load Capacity: Determine the maximum load that your semi-trailer will carry, and select a telescopic cylinder that can handle this weight. Overloading the cylinder can lead to failure or damage, so it’s essential to choose a cylinder with an adequate lifting capacity.
Cylinder Stroke Length: The stroke length refers to how far the cylinder can extend. For semi-trailers, a longer stroke allows for a higher dumping angle, which is essential for efficiently unloading heavy or bulk materials. Choose a cylinder with a stroke length that suits the type of load you are transporting.
Material and Build Quality: Look for high-quality, durable materials when selecting a telescopic cylinder. Steel is a common material used in construction, as it is resistant to wear, corrosion, and impact. A well-built cylinder will offer greater longevity and reliability, reducing maintenance costs.
Hydraulic System Compatibility: The telescopic cylinder must be compatible with the hydraulic system of your semi-trailer. Check the pressure ratings, flow requirements, and hydraulic fluid compatibility to ensure seamless integration.
Maintenance and Serviceability: Choose a telescopic cylinder that is easy to maintain and service. Regular inspections, lubrication, and cleaning are necessary to keep the cylinder in good working condition and prevent premature wear.
Proper maintenance is essential to maximize the lifespan and efficiency of telescopic cylinders. Here are some maintenance tips:
Check for Leaks: Regularly inspect the cylinder and hydraulic system for leaks. Leaking fluid can reduce performance and lead to costly repairs.
Lubricate the Cylinder: Apply lubricant to the moving parts of the telescopic cylinder to reduce friction and wear.
Monitor Hydraulic Fluid Levels: Ensure that the hydraulic fluid is clean and at the appropriate level. Contaminated or low hydraulic fluid can affect the performance of the cylinder.
Inspect for Damage: Check the cylinder for signs of wear, corrosion, or physical damage. Promptly address any issues to prevent further damage.
The telescopic cylinder is an indispensable component of modern semi-trailers, enabling efficient and powerful tipping and unloading capabilities. Whether for construction, agriculture, waste management, or bulk transport, telescopic cylinders offer a reliable, space-efficient, and durable solution for lifting and unloading heavy materials. By choosing the right telescopic cylinder for your semi-trailer and maintaining it properly, you can enhance productivity, improve safety, and extend the lifespan of your equipment.